Manual Pallet Truck Lifting Arrangement | AutoCAD Drawing

Introduction

The Manual Pallet Truck Lifting Arrangement DWG drawing shows a complete mechanical lifting system setup used for handling heavy cylindrical components such as pipeline pigs, filters, or vessels. This detailed CAD drawing is designed for industrial maintenance, oil & gas facilities, and mechanical workshops, providing safe and efficient lifting procedures using manual equipment.

The drawing includes front and side views with realistic arrangements of chain hoist, beam clamp, shackles, webbing sling, trolley, and pallet truck for practical on-site application.

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Overview of the Drawing

This AutoCAD DWG shows multiple lifting operation sequences in both side and front views, detailing how a manual pallet truck assists in loading and unloading heavy items such as a pig receiver or pipeline cleaning tool.

Key Elements in the Drawing:

1. Manual Pallet Truck

   • Used to transport and position heavy cylindrical objects.

   • Drawn in top, front, and side views with clear labeling.

   • Shown operating in the cleaning area for equipment positioning.

2. Chain Hoist and Trolley System

   • Mounted on an overhead beam for vertical lifting.

   • Includes beam clamp, trolley, and chain block for manual load handling.

   • Used to lift, align, and insert the pig into the receiver safely.

3. Webbing Sling and Shackles

   • Webbing slings are used to securely wrap the pig or load.

   • Shackles provide flexible and safe connections between chain hoist and sling.

   • The configuration ensures balanced load distribution during lifting.

4. Pig Receiver and Pig Tray

   • Shown in side and front elevation for realistic mechanical reference.

   • Includes support structure and cleaning area for maintenance.

5. Operator Representation

   • Human figure included for scale and operational clarity.

   • Demonstrates safe working distance and lifting alignment procedures.

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Drawing Details

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Sequence of Operation

1. Preparation Stage

   • Position the manual pallet truck near the cleaning area.

   • Attach webbing sling and shackles to the lifting hook of the chain hoist.

2. Lifting the Pig

   • Engage the chain hoist to lift the pig vertically.

   • Ensure the load is balanced using two-point sling connections.

   • Adjust using trolley movement for horizontal alignment.

3. Loading into Pig Receiver

   • Move the pallet truck into position directly under the pig receiver.

   • Slowly lower the load into the pig tray using the chain block.

4. Cleaning and Maintenance

   • Once in the cleaning area, secure the load on the ground.

   • Disconnect slings and hoist for next cycle.

5. Post-Operation Safety

   • Check slings, shackles, and hoist hooks for wear and deformation.

   • Store pallet truck in a dry, level surface.

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Safety and Design Notes

• Always inspect lifting accessories before each operation.

• Keep operators outside the swing radius of suspended loads.

• Maintain the chain hoist directly above the load’s center of gravity.

• Follow OSHA and ASME B30.16 guidelines for hoisting and rigging.

• The manual pallet truck should never be used for overhead lifting.

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Applications

This DWG drawing can be applied in multiple industrial contexts:

• Pipeline Maintenance Facilities – Pig launching and receiving operations.

• Workshops and Fabrication Plants – Lifting of mechanical parts and cylinders.

• Oil & Gas Stations – Manual handling of cleaning tools or small vessels.

• Industrial Equipment Handling – Educational and training purposes for rigging safety.

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Benefits

✅ Detailed Mechanical Accuracy – Includes real-world components and lifting accessories.
✅ Professional Layout – Ready-to-use drawing for engineering documentation.
✅ Safety-Compliant Representation – Follows standard lifting geometry and rigging logic.
✅ Customizable – Fully editable for various lifting capacities and worksite configurations.
✅ Optimized for Training & Operation Manuals – Excellent visual reference for on-site teams.

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Conclusion

The Manual Pallet Truck Lifting Arrangement DWG is an essential drawing for mechanical and maintenance engineers working in the oil, gas, or industrial sectors. It clearly demonstrates safe lifting procedures using manual hoist systems and pallet trucks, ensuring both operational efficiency and worker safety.

This AutoCAD schematic can be directly used in safety manuals, method statements, or equipment layout drawings for maintenance facilities.

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